CNC cutting tools have many advantages compared with traditional knives, mainly reflected in the following aspects:
• High precision
• Dimensional accuracy: Advanced manufacturing process, precision tolerance can be controlled in a very small range, to ensure the dimensional accuracy of machined parts.
• Good positioning accuracy: After tool change or tool adjustment, it can accurately return to the original position, so that the size and position accuracy of each part is guaranteed, which is conducive to ensuring the consistency of parts in mass production.
• High cutting efficiency
• Excellent material performance: The use of tungsten carbide, ceramics and other high-performance materials, good hardness and wear resistance, can withstand higher cutting speed and feed, such as tungsten carbide cutting speed is several times higher than high-speed steel cutting tools.
• Reasonable tool structure: designed with efficient chip breaking and chip removal groove, which can effectively control the shape and flow direction of chips, avoid the impact of chip entanglement on processing, and improve cutting efficiency and quality.
• Long service life
• Strong wear resistance: the tool material has high hardness, good wear resistance, slow wear in the cutting process, which can reduce the number of tool changes and improve processing efficiency and economy.
• Application of coating technology: Through coating treatment, such as TiN, TiC and other coatings, can improve tool hardness, wear resistance and lubrication, reduce the coefficient of friction, reduce the bond and wear between the tool and the workpiece, extend the service life.
• High reliability
• Stable quality: The manufacturing process strictly follows the quality standards and process specifications, stable and reliable performance, rarely accidental wear, damage and other conditions in the processing, to ensure the smooth processing process.
• Strong predictability: tool wear and life have certain rules, can be accurately predicted through test and experience, easy to arrange tool change and processing plan, to avoid machining errors caused by sudden tool failure.
• Strong adaptability
• Compatible with a variety of machining methods: It can be used for turning, milling, drilling, boring and other CNC machining methods, and can adapt to different processing needs by replacing blade or tool components.
• Wide adaptability of parts material: can process steel, cast iron, non-ferrous metals, alloys and other materials, through the selection of appropriate tool materials and geometric parameters can obtain good processing results.
• Easy to automate processing
• Standardized interface: It has a standardized tool handle and blade interface, which can be matched with the automatic tool change system of CNC equipment to achieve automatic tool change and improve the degree of processing automation.
• Easy programming: Tool parameters and motion trajectory can be precisely controlled through CNC programming, which is easy to realize the automatic processing of complex parts, improve processing accuracy and efficiency, and reduce manual intervention.SECO00 CCGT060202 51G1 mill cutter insert with raedy stock
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